Controls Engineer

Controls Engineer- Greenville, SC

Position Summary
The Controls Engineer is responsible for designing, programming, and supporting industrial automation systems to ensure reliable operation and high-efficiency production. This role focuses on PLC programming, robotics, motion systems, and electrical controls, with strong emphasis on Allen-Bradley Studio 5000, Fanuc robots, servo control, and VFD applications.

This will be in the life sciences vertical.
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Key Responsibilities
PLC & HMI/SCADA Programming
· Develop, modify, and troubleshoot PLC programs using Allen-Bradley Studio 5000 / RSLogix 5000.
· Program, configure, and maintain HMI applications (FactoryTalk View, PanelView, etc.).
· Implement reliable communication networks (EtherNet/IP, DeviceNet, Profinet, etc.).
Robotics Integration & Support
· Program, teach, and troubleshoot Fanuc industrial robots, including
o TP programming
o I/O integration
o Vision systems (iRVision, if applicable)
· Support robot path optimization, payload configuration, and safeguarding.
Motion Control, Servos & VFDs
· Configure and tune servo systems for precise motion control (e.g., Kinetix platforms).
· Program and commission AC and DC VFDs (PowerFlex families or vendor equivalent).
· Diagnose motor, drive, and motion-related issues to improve performance and reduce downtime.
Controls Design & Documentation
· Develop electrical schematics, panel layouts, and wiring diagrams.
· Select sensors, actuators, and automation components.
· Maintain documentation: PLC backups, robot programs, electrical prints, and change logs.
Startup, Testing & Troubleshooting
· Lead equipment commissioning, debug, and factory acceptance testing.
· Perform root-cause analysis on automation, robot, servo, and VFD failures.
· Support daily production through rapid response and long-term corrective actions.
Continuous Improvement & Safety
· Identify automation improvements to reduce cycle time and improve reliability.
· Implement safety PLC logic, emergency stop circuits, and machine guarding systems.
· Ensure compliance with NFPA 79, NEC, OSHA, and corporate standards.
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Required Qualifications
· Bachelor's degree in Electrical Engineering, Mechatronics, Controls, or related field (or equivalent work experience).
· Hands-on programming experience with Studio 5000 / RSLogix 5000.
· Practical experience with Fanuc robots, including troubleshooting and path programming.
· Strong understanding of servo systems, motion control, and VFDs.
· Ability to read electrical schematics and mechanical drawings.
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Preferred Qualifications
· Experience with robotics beyond Fanuc (ABB, Yaskawa/Motoman, KUKA).
· Familiarity with AutoCAD Electrical or EPLAN.
· Experience with safety controllers (GuardLogix, Pilz, Sick).
· Understanding of Industry 4.0, data collection, and MES systems.
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Core Competencies
· Advanced problem solving and root-cause analysis
· Strong communication and documentation skills
· Ability to manage projects independently
· Collaboration across engineering, maintenance, and operations
· Adaptability within fast-paced manufacturing environments

Impellam Group and its brands are equal-opportunity employers committed to diversity and inclusion. All qualified applicants will receive consideration without regard to race, color, religion, gender, sexual orientation, pregnancy or maternity, national origin, age, disability, veteran status, or any other factor determined to be unlawful under applicable law. We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application, interview process, pre-employment activity, and the performance of crucial job functions.

If you require additional disability considerations, modifications, or adjustments please let us know by contacting HR-InfoImpellamNA@impellam.com or fill out this form to request accommodations.